Peanut oil (peanut oil) is light yellow and transparent, has a clear color, a fragrant smell, and a delicious taste. It is a relatively easy to digest edible oil. Peanut oil contains more than 80% of unsaturated fatty acids (41.2% of oleic acid and 37.6% of linoleic acid). It also contains 19.9% of saturated fatty acids such as palmitic acid, stearic acid and arachidic acid.
The fatty acid composition of peanut oil is relatively good, which is easy for the human body to digest and absorb. According to foreign information, the use of peanut oil can decompose cholesterol into bile acids and excrete them from the body, thereby reducing the cholesterol content in plasma. In addition, peanut oil also contains sterols, wheat germ phenol, phospholipids, vitamin E, choline and other beneficial substances to the human body. Regular consumption of peanut oil can prevent skin from cracking and aging, protect blood vessel walls, prevent thrombosis, and help prevent arteriosclerosis and coronary heart disease. The choline in peanut oil can also improve the memory of the human brain and delay the decline of brain function.
Ⅰ. Production process of peanut oil pressing equipment:
peanut fruit → shelling → shell and kernel separation → crushing → steaming and frying → pressing → filtering → peanut crude oil → going to the refining workshop
1. The complete set of peanut oil equipment developed by Zhongxing Grain and Oil Machinery is mainly hot pressing of peanuts, but also cold pressing.
2. Using dehulling, crushing, steaming and squeezing technology, the pressed oil has light color, low acid value and high nutritional value.
3. The benzopyrene index that customers are more concerned about is solved in the squeezing process, and the nutrients are fully maintained.
4. The oil press uses a screw press, which has a large output, low residual oil, and a higher production efficiency than a single screw press.
Description of main equipment:
Serial number |
equipment name |
quantity |
description |
1 |
Hoist |
4 |
Used for conveying materials in every link |
2 |
Shelling machine |
1 |
Used for husking peanuts |
3 |
Separation screen |
1 |
Used to separate peanut husks |
4 |
Steaming and frying pan |
1 |
Used to heat materials, remove water, and increase oil rate |
5 |
Crusher |
1 |
Used to crush peanuts to facilitate pressing |
6 |
Oil press |
1 |
Used to squeeze rapeseed oil |
7 |
Filter |
1 |
Used to filter a small amount of impurities in crude oil |
Ⅱ. Refining process:
1. Brief description:
This workshop adopts the intermittent refining production process. According to the different types and quality of crude oil, the process parameters can be adjusted and different refining methods can be selected to produce first, second and third grade edible oil; the process equipment we provide has the following advantages:
Flexible and convenient adjustment, even if the quality of raw materials changes slightly, it can still be produced normally;
Maximum use of heat, significant energy saving effect;
The fully enclosed production process avoids the oxidation of grease and ensures the high quality and stability of the product;
The appearance of the equipment is clean and beautiful, the equipment is guaranteed for a long time, and the life-long after-sales service.
2.Description of refining process:
(1) Process diagram:
Crude oil→alkali refining→degumming→decolorization→deodorization→go to dewaxing
workshop (or refined oil workshop)
(2) Process flow description
① Alkali refining operation: adjust the oil temperature to about 60℃, then add 20-30Be lye (1kg caustic soda + 5kg water lye) within 5-10min, and stir for 5-10min under the condition of 60r/min, Observe the formation and separation of soap particles after the reaction and start to slowly heat up, change to slow stirring, and increase by about 1°C every minute. When the temperature reaches 65°C, the oil soap separates obviously, stop stirring and start to settle the soap feet. Generally, it is necessary Soap feet are released after 4-6 hours.
②Washing operation: After the soapstock is released, the oil is further heated to 75°C, and then hot water greater than 5% of the oil weight is added for washing. The water temperature should be 5-10°C higher than the oil temperature, and the water temperature should be 5-10°C higher than the oil temperature. It is easy to emulsify when the water temperature is too low; After adding water, continue to stir for 5 minutes, and then settle for 3-4 hours, release soapy water, and wash repeatedly 1-2 times, depending on the quality of the clear oil.
③Decolorization operation: turn on the vacuum pump to make the vacuum ≧700mmHg; first suck the washed alkali refining oil into the decolorization tank, turn on the stirring and increase the temperature under the vacuum state, and continue to stir for 10 minutes after the temperature reaches 100℃ to reduce the water content in the oil to 0.1% Below, inhale a small amount of decolorizing agent (white clay or activated carbon), the amount of addition depends on the oil product, generally 2%-4% of the oil amount, after stirring for 20 minutes, the temperature is cooled to about 90°C, the vacuum is broken, and the decolorization pump is turned on to filter The machine separates oil and soil to obtain decolorized oil.
④ Deodorization operation: the decolorized oil is sucked into the deodorization tank by a vacuum. When the vacuum degree reaches 755mmHg and the temperature is above 150℃, the bottom is opened and the steam is directly distilled and deodorized, and the timing is started.
a. deodorization time: 2-3h,
b. Deodorization temperature: 220℃-240℃,
c. deodorization vacuum degree: 755mmHg or more,
d. The whole process must be directly steam distilled.
3. Description of main equipment:
Serial number |
device name |
quantity |
description |
1 |
Refining tank |
2 |
Used for acid refining, alkali refining and water washing |
2 |
Decolorizing tank |
1 |
Used for dehydration, mixing oil and decolorant |
3 |
Deodorization tank |
1 |
It is made of 304 stainless steel and used for distillation to remove oil odor and light components |
4 |
Vacuum pump |
1 |
The vacuum needed for decolorization and deodorization can reach 755irfg |
5 |
Air compressor |
1 |
Drying bleaching clay |
6 |
Steam generator |
1 |
Generate steam for distillation |
7 |
filter |
1 |
Filtration separation of clay oil |
8 |
Heat conducting oil furnace |
1 |
Provide system heat energy,temperature can reach 300℃ |
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